Prócer MixPro
Vacuum Homogenizer Built for Precision Mixing
High-Shear. Vacuum Mixing. GMP-Compliant. Scalable.
Prócer MixPro is an industrial vacuum homogenizer built for pharma, food, cosmetics, and chemical manufacturers. Advanced rotor-stator high-shear technology — integrated with vacuum, jacketed heating & cooling, and PLC/SCADA automation — delivers consistent, scalable results in one compact system.
Core Technology
DRI: Dual Rotor Inline Homogenizer
3-Stage Inline Homogenization. Engineered for High-Shear Precision.
The Dual Rotor Inline Homogenizer (DRI) is the core of MixPro, a purpose-built 3-stage inline homogenizer that combines centrifugal pumping, lump breaking, and rotor-stator homogenization in one compact, bottom-mounted unit. Each stage is engineered to build on the last:- 1
Centrifugal Pumping,self-priming high-flow intake, no external pump required
- 2
Lump Breaking,mechanical pre-dispersion eliminates agglomerates before homogenization
- 3
Rotor-Stator Homogenization,precision high shear emulsification for stable, fine-particle formulations
Mix with Precision. Preserve What Matters.
Dual-Mode: High-Shear Homogenization + Controlled Low-Shear Bypass
Mixing Configurations
Complete Wall-to-Wall Coverage: Engineered Agitator Systems for Every Formulation
Multiple configurations. Zero dead zones. Consistent results.
Anchor Agitator with Flow Breaker
The anchor agitator paired with a flow breaker is the definitive configuration for viscous liquid mixing and temperature-sensitive formulations. The flow breaker converts circular rotation into active vertical and radial movement throughout the entire vessel, eliminating dead zones, ensuring uniform temperature distribution, and delivering even ingredient dispersion from wall to wall.Best suited for: thick pastes, heat-sensitive emulsions, high-viscosity sauces, creams, and spreads.
Counter Rotating Agitator Systems
MixPro's counter-rotating agitator system delivers high-intensity industrial mixing through dual shafts rotating in opposing directions, generating powerful convergent flow that no single-shaft system can replicate. Purpose-built for demanding emulsification, suspension manufacturing, and complex multi-phase formulations where uniform particle distribution is non-negotiable. Fully configurable: anchor agitators can be combined with high-shear dispersers or mixing heads to build a process-specific configuration, for food, cosmetics, pharmaceutical, and chemical applications.Engineering Excellence
Key Features
Dual Rotor Bottom-Mounted Inline Homogenizer
Integrated high-shear rotor-stator homogenization and low-shear bypass in a single bottom-mounted unit, precision emulsification without compromising particle integrity.Vacuum High Shear Mixing
High-speed powder dispersion and liquid integration under full vacuum, eliminating air entrapment for bubble-free, stable emulsions with zero rework.Self-Cleaning CIP Functionality
Built-in CIP (Clean-in-Place) capability, the homogenizer self-cleans internally with no external pump required, minimising downtime and meeting GMP hygiene standards.Indirect Heating & Cooling Jacket
Jacketed vessel delivers precise thermal control,independent heating and cooling for temperature-sensitive formulations across food, pharma, cosmetic, and chemical process plant applications.Automated Process Control
Fully integrated PLC/SCADA automation with recipe management, real-time parameter monitoring, and complete data logging, ensuring reproducible batch processing and seamless scale-up.Why MixPro
Performance Advantages
Faster Batch Cycles
Processes liquids and powders simultaneously with up to 80% reduction in mixing and dispersion time,delivering batch cycle speeds that conventional mixing systems cannot match.Wide Viscosity Range
From free-flowing liquids to thick pastes up to 100,000 cP, MixPro delivers consistent high-viscosity mixing performance across every formulation type without process adjustment.Agglomerate-Free Dispersion
Rapid, uniform powder dispersion and hydration at the point of mixing, eliminating agglomerates at the source for faster production with no secondary processing required.Lower Processing Cost per Batch
Precision high-shear dispersion and integrated thermal control reduce power, water, and raw material consumption, cutting cost per batch from the very first production run.Modular & Compact
Compact footprint with minimal external piping and fewer ancillary components, maximising usable floor space without compromising mixing capacity or throughput.Significant Energy Savings
Optimised vacuum processing cycles reduce per-unit energy consumption, delivering measurable power savings across every production shift and lowering total operational cost.Guaranteed Reproducibility
PLC/SCADA recipe management locks in every process parameter, guaranteeing batch-to-batch consistency and full quality traceability across food, pharmaceutical, and cosmetic production.Versatile Mixing in One System
High-shear homogenization, low-shear blending, and vacuum mixing,fully integrated in one compact unit, eliminating the need for multiple machines across your process line.Self-Generated Vacuum Intake
MixPro's internal vacuum enables direct, contamination-free ingredient intake without pre-vacuuming the vessel, accelerating processing, minimising product loss, and ensuring cleaner, safer production at every batch.Product Excellence
Superior Product Quality, Built Into Every Batch
Advanced mixing technology that protects ingredients, eliminates inconsistencies, and delivers stability from formulation to shelf.
Uniform Texture, Every Batch
Advanced high-shear mixing eliminates inconsistencies at the source, delivering reproducible texture and appearance across every production run.Smooth, Lump-Free Results
Engineered for high-viscosity mixing and complex multi-phase formulations, producing consistently smooth, agglomerate-free products without reprocessing.Active Compound Protection
Gentle controlled shear mixing minimises thermal and mechanical stress on sensitive actives, fragrances, and nutrients, preserving potency, aroma, and sensory appeal through every batch.Clean Label Formulation Ready
Precision ingredient dispersion reduces dependency on excess additives and preservatives, directly supporting clean label, natural, and multifunctional product development.Seamless Scale-Up: Pilot to Full Production
Consistent formulation results from lab-scale trials to full production batches, with no reformulation required at scale, reducing time to market and protecting your R&D investment.Consistent Particle Size Reduction
Delivers fine, uniform particle size reduction across every batch, producing stable, long-lasting formulations with no phase separation or quality drift.Sedimentation-Free Stability
Creates stable, fine emulsions and dispersions that maintain uniform particle suspension throughout shelf life, eliminating sedimentation and protecting product integrity from production to end user.Personal Care & Cosmetic Industry
Precision Cosmetic Emulsification for Stable, Uniform Formulations Every Time
MixPro's advanced high-shear homogenization ensures uniform texture, fast processing, and consistent product quality, batch after batch, from lab-scale trials to full commercial production. Precision cosmetic emulsification achieves fine, uniform particle and droplet dispersion, producing creams, lotions, serums, and personal care formulations with enhanced appearance, extended shelf life, and reliable performance. Fully scalable from pilot to full production, MixPro delivers consistent cosmetic mixing results at every volume, with significant energy savings and faster batch cycles built in.Food Industry
Taste Consistency Starts With Food-Grade High-Shear Mixing
Chemical Industry
Mastering Industrial Emulsification, Suspensions & Dispersion for Complex Chemistries
- Stable, uniform formulations: consistent efficacy and quality across every batch
- Consistent blending: reduces rework, reprocessing, and raw material waste
- Prevents settling and foam: ensuring flawless colour, finish, and performance in paints, inks, and coatings
- High-viscosity emulsification: creates stable emulsions and suspensions even for the most demanding chemical compounds
- Fast changeovers: handles complex multi-phase formulations with minimal downtime
- Uniform particle dispersion: reduces mixing time and lowers processing cost per batch
Pharmaceuticals
GMP-Compliant Pharmaceutical Homogenization. Consistent Quality, Every Dose.
Sustainable By Design. Efficient By Nature.
Prócer MixPro is engineered for sustainable manufacturing without compromise. Optimised energy usage, reduced batch times, and precision high-shear mixing minimise water, ingredient, and power consumption, delivering full production output at a measurably lower environmental cost. MixPro's built-in CIP (Clean-in-Place) capability eliminates external cleaning equipment, saves utilities, and reduces cleaning waste, making every batch cleaner and more resource-efficient than the last.Less Waste. Lower Footprint. Smarter Processing.
Accelerated ROI. Performance That Pays Back.
Prócer MixPro delivers high-speed batch processing, shorter cycle times, and multi-product versatility, all integrated in one compact unit. Reduced production time, lower energy costs, and optimised raw material usage combine to ensure a faster return on investment from your very first production run. Fully scalable from pilot to full-scale manufacturing, MixPro turns every batch into measurable progress toward profitability.Start Faster. Scale Smarter. Earn Sooner.
Have Questions?
Frequently Asked Questions
What is a vacuum homogenizer and how does it work?
A vacuum homogenizer is an industrial mixing system that combines high-shear rotor-stator homogenization with vacuum processing. It draws ingredients directly into the mixing head under vacuum, eliminating air entrapment, breaking down particle sizes, and creating stable, bubble-free emulsions — all in a single, closed system.
What is the difference between a vacuum homogenizer and a standard mixer?
A standard mixer blends ingredients at low to medium shear, often introducing air into the product. A vacuum homogenizer operates under negative pressure while applying intense rotor-stator shear — achieving uniform particle size reduction, stable emulsification, and air-free formulations that standard mixers cannot produce.
What is the DRI (Dual Rotor Inline) Homogenizer in MixPro?
The DRI is MixPro's core mixing head — a bottom-mounted 3-stage inline homogenizer that combines centrifugal pumping, lump breaking, and precision rotor-stator homogenization in one compact unit. It self-primes, requires no external pump, and delivers consistent high-shear emulsification directly inside the vessel.
What industries use vacuum homogenizers?
Vacuum homogenizers are used across pharmaceuticals (creams, ointments, syrups), cosmetics and personal care (lotions, serums, gels), food and beverage (mayonnaise, sauces, plant-based milks), and chemicals (paints, agrochemicals, lube oils). Any process requiring stable emulsions, precise dispersion, or air-free formulations benefits from vacuum homogenization.
What batch sizes can the Prócer MixPro handle?
MixPro is fully scalable from small pilot batches for R&D and formulation trials to large-scale production volumes. The system maintains consistent process parameters across all batch sizes, eliminating the need for reformulation when scaling up from lab to full production.
Is MixPro GMP-compliant for pharmaceutical production?
Yes. MixPro is engineered to meet GMP (Good Manufacturing Practice) standards with SS316L hygienic wetted parts, smooth internal surfaces, built-in CIP (Clean-in-Place) and SIP (Sterilise-in-Place) capability, and full PLC/SCADA process documentation — making it suitable for regulated pharmaceutical and nutraceutical production environments.
What viscosity range can MixPro process?
MixPro handles a wide viscosity range from free-flowing liquids to thick, high-viscosity pastes up to 100,000 cP. The counter-rotating agitator system and anchor agitator with flow breaker configuration ensure wall-to-wall mixing coverage with zero dead zones across all viscosity types.
How does vacuum mixing prevent air entrapment in formulations?
MixPro's internal vacuum system evacuates air from the vessel before and during mixing. This prevents aeration during high-speed rotor-stator operation, eliminating foam, oxidation, and microbubbles. The result is a consistently dense, bubble-free formulation with improved stability, appearance, and shelf life.
What is CIP and why is it important in industrial homogenizers?
CIP (Clean-in-Place) allows the homogenizer to be cleaned internally without dismantling the equipment. MixPro's DRI homogenizer self-cleans using cleaning solution circulated through the mixing head — reducing downtime, maintaining hygiene standards, lowering water and chemical consumption, and minimising cross-contamination risk between batches.
What is the difference between high-shear and low-shear mixing in MixPro?
High-shear mixing uses the rotor-stator homogenizer to apply intense mechanical forces for emulsification, particle size reduction, and dispersion. Low-shear bypass in MixPro's dual-mode DRI allows fragile particles — fruit inclusions, active compounds, fragrance encapsulates — to pass through unprocessed while the surrounding liquid undergoes full homogenization.
Can MixPro handle heat-sensitive formulations?
Yes. MixPro's jacketed vessel with indirect heating and cooling provides precise thermal control throughout the mixing process. The anchor agitator with flow breaker ensures uniform temperature distribution across the entire batch, making MixPro suitable for temperature-sensitive formulations including heat-labile actives, flavours, and biological compounds.
How does PLC/SCADA automation improve batch reproducibility in MixPro?
MixPro's integrated PLC/SCADA system stores process recipes and automatically controls speed, temperature, vacuum level, mixing time, and ingredient addition sequences. Every batch parameter is monitored in real time and logged for traceability — ensuring identical results batch after batch and reducing human error across food, pharma, and cosmetic production.
Ready to Upgrade Your Process?
See MixPro in Action. Talk to a Mixing Expert Today.
Whether you're scaling up production, solving a formulation challenge, or replacing an underperforming system — our engineers will help you find the right MixPro configuration for your process.