Procer Nexus
High Shear Pumps
INLINE HIGH SHEAR HOMOGENISER
ECONOMY PRODUCTION SCALE
Procer Nexus
High Shear Pumps
INLINE HIGH SHEAR HOMOGENISER
ECONOMY PRODUCTION SCALE
Key Features
of Nexus
Achieve uniform mixing in a single pass – reduce processing time & energy vs traditional agitators.
Achieve uniform mixing in a single pass – reduce processing time & energy vs traditional agitators.
G
Coarse
M
Medium
F & FF
Fine Super fine
Nexus Model Range –
Select the Right Size
| SL No | Pump Type | Power | RPM | LPH | Tool |
|---|---|---|---|---|---|
| 1 | Nexus S1 1000/10 | 5.5 - 7.5 KW | 3000 | 4500 | 1P |
| 2 | Nexus S2 1000/10 | 5.5 - 7.5 KW | 3000 | 4500 | 2P |
| 3 | Nexus S3 1000/10 | 5.5 - 7.5 KW | 3000 | 4500 | 3P |
| 4 | Nexus S1 1000/15 | 10 - 15 KW | 3000 | 7500 | 1P |
| 5 | Nexus S2 1000/15 | 10 - 15 KW | 3000 | 7500 | 2P |
| 6 | Nexus S3 1000/15 | 10 - 15 KW | 3000 | 7500 | 3P |
| 7 | Nexus S1 1000/18 | 18 - 22 KW | 3000 | 11000 | 1P |
| 8 | Nexus S2 1000/18 | 18 - 22 KW | 3000 | 11000 | 2P |
| 9 | Nexus S3 1000/18 | 18 - 22 KW | 3000 | 11000 | 3P |
| 10 | Nexus S1 1000/20 | 22 - 30 KW | 3000 | 17000 | 1P |
| 11 | Nexus S2 1000/20 | 22 - 30 KW | 3000 | 17000 | 2P |
| 12 | Nexus S3 1000/20 | 22 - 30 KW | 3000 | 17000 | 3P |
| 13 | Nexus S1 1000/30 | 30 - 40 KW | 3000 | 28000 | 1P |
| 14 | Nexus S2 1000/30 | 30 - 40 KW | 3000 | 28000 | 2P |
| 15 | Nexus S3 1000/30 | 30 - 40 KW | 3000 | 28000 | 3P |
| 16 | Nexus S1 1000/40 | 55 - 75 KW | 3000 | 48000 | 1P |
| 17 | Nexus S2 1000/40 | 55 - 75 KW | 3000 | 48000 | 2P |
| 18 | Nexus S3 1000/40 | 55 - 75 KW | 3000 | 48000 | 3P |
| 19 | Nexus S1 1000/50 | 75 - 100 KW | 3000 | 85000 | 1P |
| 20 | Nexus S2 1000/50 | 75 - 100 KW | 3000 | 85000 | 2P |
| 21 | Nexus S3 1000/50 | 75 - 100 KW | 3000 | 85000 | 3P |
| 22 | Nexus S1 1000/60 | 100 - 120 KW | 3000 | 120000 | 1P |
| 23 | Nexus S2 1000/60 | 100 - 120 KW | 3000 | 120000 | 2P |
| 24 | Nexus S3 1000/60 | 100 - 120 KW | 3000 | 120000 | 3P |
Note :
*Flow rates based on water-like viscosity. Actual performance depends on product viscosity, inlet pressure & generator type. Higher viscosity may require a feeding pump.
How Procer Nexus
S1 Delivers Perfect Mixing
KEY POINTS
Single-Stage
Rotor-Stator Principle
Generator Options
3 Rows Standard
Consistent Tip Speed
Rotor draws product in, high
shear in narrow gap tears
droplets/particles
Coarse (fewer teeth) for
pre-mixes | Medium for daily
products | Fine (more teeth)
for premium emulsions
Balanced shear + pumping
action
Reliable scale-up from pilot
to production
KEY POINTS
Single-Stage
Rotor-Stator Principle
Rotor draws product in, high
shear in narrow gap tears
droplets/particles
Generator Options
Coarse (fewer teeth) for
pre-mixes | Medium for daily
products | Fine (more teeth)
for premium emulsions
3 Rows Standard
Balanced shear + pumping
action
Consistent Tip Speed
Reliable scale-up from pilot
to production
Frequently Asked Questions
What is the Procer Nexus and what is it used for?
Nexus is Procer’s inline high shear homogeniser pump. It combines pumping and high shear processing in a single unit where product is pumped through the rotor-stator zone continuously, allowing simultaneous homogenisation, emulsification, dispersion, and transfer in one pass.
How many models of Nexus are available?
Nexus is available in 24 models, with motor power ranging from 5.5 kW to 120 kW and rotor speeds from 4,500 to 12,000 RPM. This range covers applications from pilot-scale processing to full industrial production across a wide range of product viscosities and flow rates.
What is the difference between Nexus and a standard centrifugal pump?
A centrifugal pump simply transfers liquid. Nexus simultaneously pumps and applies high shear where the rotor-stator mechanism breaks down droplets, disperses particles, and homogenises the product as it flows through the machine, replacing both a pump and a separate inline mixer.
What industries and products use Nexus?
Nexus is used in food processing (sauces, beverages, dairy, emulsified products), pharmaceuticals (oral liquids, suspensions), cosmetics (lotions, serums), and chemical manufacturing (pigment dispersions, adhesives, coatings). Any application requiring continuous inline homogenisation is a strong fit.
Can Nexus replace a batch homogeniser for my process?
In many cases, yes. If your process currently uses a batch homogeniser and a separate pump, Nexus can consolidate these into a single inline unit, reducing equipment footprint, energy use, and cycle time. Procer can assess your process and advise on feasibility.
What flow rates does Nexus support?
Flow rates depend on the Nexus model, product viscosity, and system pressure. The range spans from small pilot systems to production installations processing tens of thousands of litres per hour. Contact Procer with your flow rate and viscosity for the right model selection.
Is Nexus easy to clean and maintain?
Yes. Nexus is designed for CIP (clean-in-place) compatibility and easy maintenance access. The rotor-stator head can be removed for inspection and cleaning without specialist tools. Procer supplies genuine spare parts including wear components for all 24 Nexus models.
How do I select the right Nexus model for my application?
Share your product type, viscosity, required flow rate, operating pressure, and process conditions with Procer’s team. With 24 models available, we will identify the right match for your application. Contact us through the form on this page.