High-Shear Mixers, Homogenizers & Turnkey Process Plants
Prócer engineers precision mixing equipment for food, pharmaceutical, cosmetics and chemical manufacturing. From lab-scale R&D to full production – one manufacturer, complete range.
- Mixing Solutions Built for Your Industry
Industries We Serve
From food manufacturing plants to pharmaceutical clean rooms – Prócer equipment is engineered for the specific requirements of four core industries.
Food Processing
High-shear mixers, homogenizers, universal cookers and complete turnkey plants for sauces, pastes, dairy, condiments and beverages.
Pharmaceuticals
GMP-compliant mixing equipment for creams, ointments, syrups, eye drops and oral suspensions. CIP and SIP-ready systems.
Cosmetics
Vacuum emulsification and high-shear mixing for creams, lotions, gels, serums and hair care — from pilot scale to full production.
Chemical
Inline dispersion, high-shear mixing and grinding for adhesives, paints, coatings, lubricants and industrial chemicals.
Why Indian Manufacturers Choose Prócer
Prócer brings together world-class rotor-stator technology and deep knowledge of Indian manufacturing conditions – at a cost advantage over imported equipment.
World-class rotor-stator homogenization technology at a fraction of the cost of European imports. Comparable mixing performance - significantly lower capital investment.
From 24,000 RPM lab-scale inline mixers to 120 KW production-scale homogenisers - Prócer covers the entire scale-up journey. No need to source from multiple vendors.
Designed for Indian power standards, process environments and food, pharma and cosmetic regulatory requirements. Manufactured at our facility in Khed, Pune.
No distributors. Direct access to the Prócer engineering team from initial enquiry through installation, commissioning and after-sales support.
Complete Turnkey Process Plant Solutions
Beyond individual equipment, Prócer designs and installs complete process plant solutions — from raw material intake to finished product output. Each plant is engineered for your specific product, capacity and facility requirements.
Mayonnaise Manufacturing Plant
Complete emulsification plant with MixPro DRI inline homogeniser, recirculation system and automated filling line.
Tomato Ketchup & Sauce Plant
End-to-end ketchup processing — cooking, homogenization, deaeration and packaging integration.
Ointment Manufacturing Plant
GMP-compliant ointment plant with vacuum homogenizer, CIP system and clean room compatibility.
Cosmetic Process Plant
Cream, lotion and gel manufacturing plant with vacuum emulsification and sterile filling options.
Pharma Process Plant
Pharmaceutical liquid and semi-solid manufacturing — oral suspensions, syrups and topical creams.
Eye Drop Process Plant
Aseptic eye drop manufacturing line with high-precision mixing, filtration and filling.
- Core Technology Areas
Precision Mixing Technology - Engineered for Results
High Shear Mixing & Homogenization
Inline and batch rotor-stator technology for emulsification, dispersion and particle size reduction. Handles free-flowing liquids through to 100,000 cP high-viscosity pastes. Applied in food, pharma, cosmetics and chemical manufacturing.
Powder Dispersion & Induction
Continuous, dust-free powder-liquid mixing with instant hydration, deagglomeration and uniform dispersion. Eliminates fish eyes and lumps across challenging ingredients and high-flow production lines.
Particle Size Reduction
Centrifugal cutting and precision disc grinding for single-pass micro-fine particle reduction. Minimal heat generation. Suitable for food pastes, pharmaceutical slurries and industrial chemicals.
- Our Clients
Trusted by Food, Pharma and Cosmetic Manufacturers
Prócer equipment is operating in production facilities across food processing, pharmaceutical manufacturing and cosmetics industries in India and internationally.
- Blog
Insights on Mixing Technology
Technical articles, application guides and industry insights from the Prócer engineering team.
Why Your Batch Time Is Too Long and How High Shear Mixers Fix It
Frequently Asked Questions
What is a high shear mixer and how does it work?
A high shear mixer — also called a rotor-stator mixer, high shear homogenizer, or high shear
reactor — is a precision industrial device that generates intense mechanical forces to blend,
emulsify, disperse, homogenize, and reduce particle sizes in liquids, semi-solids, and
powders.
How the rotor-stator mechanism works:
• A high-speed rotor spins at tip speeds of 3,000–18,000 RPM inside a close-tolerance
stationary stator (gap: 0.1–1 mm).
• This creates powerful suction, drawing liquid and solid ingredients into the mixing
head from below.
• Material is then expelled radially outward through the stator’s precision-machined
slots at extremely high velocity.
• The resulting turbulence, hydraulic shear, and cavitation break down particles —
often to micrometer or nanometer scales — and force immiscible phases to combine
into stable, uniform emulsions or suspensions.
• Variable rotor speeds allow precise control over the shear energy delivered, making
the process fully tunable to your product and viscosity.
Prócer engineers manufacture high shear mixers with tight rotor-stator tolerances and GMPcompliant SS316L wetted parts, ensuring consistent, repeatable results across every batch
size — from 50 ml lab trials to 5,000-litre production runs.
What industries does Prócer serve?
Prócer — a brand of Kinemach Engineering and Machines Pvt Ltd, Pune, India — supplies
high-performance mixing and homogenization equipment to process industries across India
and international markets. Our equipment is engineered to meet the strict hygiene, precision,
and regulatory demands of each sector.
• Food Processing: Mayonnaise, sauces, ketchup, peanut butter, purees, jams,
beverages, dairy products, and high-viscosity spreads.
• Pharmaceuticals & Nutraceuticals: Ointments, topical creams, oral suspensions,
emulsions, syrups — manufactured to GMP standards with CIP-compatible
construction.
• Cosmetics & Personal Care: Lotions, gels, serums, shampoos, conditioners, and
skincare formulations requiring stable, fine-droplet emulsions.
• Chemicals & Specialty Chemicals: Pigments, adhesives, coatings, resins, lubricants,
and polymer dispersions.
• Agrochemicals: Pesticide emulsifiable concentrates and suspension concentrates
requiring tight particle size control.
All Prócer equipment is available in food-grade, GMP-compliant, and ATEX-rated
configurations as required.
What is the difference between batch and inline high shear mixing?
Choosing between batch and inline mixing is one of the most critical decisions in process
design. Here’s how they compare:
Batch High Shear Mixers
• The mixer head is mounted directly into a vessel. The entire batch is processed in
one tank.
• Excellent for thicker, high-viscosity products and formulations requiring flexibility
between batches.
• Suited to multi-product facilities where the same vessel handles different recipes.
• Best for: Multi-product facilities and formulations requiring process flexibility between
batches.
Inline High Shear Mixers
• Integrated directly into a pipeline or recirculation loop. Material flows continuously
through the high-energy rotor-stator zone.
• Every particle passes through the intense shear zone — eliminating ‘dead zones’
found in batch tanks — resulting in superior uniformity.
• Significantly higher energy concentration per unit volume vs. batch mode.
• Shorter processing times, higher throughput, and reduced product-to-product crosscontamination.
• Best for: Continuous production lines, large volumes, powder-into-liquid dispersion,
creams, ointments, peanut butter, high-viscosity emulsions, and processes requiring
a single-pass result.
Not sure which suits your process? Prócer’s engineering team provides a no-obligation
process assessment to match you to the right configuration.
Which Prócer machine is right for my product?
Prócer offers a purpose-engineered range of high shear mixers and homogenizers. The right
choice depends on your product type, target viscosity, batch size, and desired particle size
or droplet size:
• MixPro Vacuum Homogenizer — Ideal for stable, high-quality emulsions including
mayonnaise, sauces, creams, lotions, and pharmaceutical ointments. The integrated
vacuum function eliminates air entrapment and oxidation. Available from 30 L to
5,000 L.
• HFD (High Flow Disperser) — Purpose-built for continuous powder-into-liquid
dispersion and rapid wetting of hydrocolloids, starches, proteins, and gums without
agglomerates.
• Nexus Inline Homogenizer — Designed for high-flow continuous inline
homogenization with superior energy efficiency. Ideal for large-scale beverage, dairy,
and chemical production.
• MicroCut & Disc Grinder — Delivers precise particle size reduction and fine wet
grinding for pigments, pharmaceutical suspensions, and specialty chemicals.
• NucleoLab & Revtron — Bench-top and pilot-scale R&D mixers for formulation
development and scale-up validation, starting from 50 ml.
Our engineering team recommends the optimal model based on your product viscosity,
desired droplet or particle size distribution (PSD), batch frequency, and hygiene
requirements. Contact us to share your process parameters.
Can Prócer build a custom mixing solution for my process?
Yes — custom engineering is a core Prócer capability, not an afterthought. Our experienced
process engineers collaborate closely with your team to design solutions that are built
precisely around your product, regulatory requirements, and production environment.
What we engineer to your specification:
• Mixer type: batch, inline, or recirculation loop configuration
• Rotor-stator geometry and gap tolerance optimised for your PSD target
• Vessel design: jacketed for heating/cooling, vacuum-capable, pressure-rated
• Material of construction: SS304, SS316L, Hastelloy, or food-grade polymer linings
• Power rating: from 1.5 kW lab units to multi-hundred-kW production drives
• Automation level: manual controls → PLC/HMI → fully integrated SCADA systems
with batch reporting and recipe management
• Compliance: FDA, cGMP, FSSC 22000, ATEX, CE-marked on request
Whether you need a single machine or a complete turnkey process plant — from raw
material intake to finished-product discharge — Prócer delivers validated, high-performance
systems. Contact us to schedule a no-obligation process consultation.
What batch sizes does Prócer equipment handle?
Prócer equipment scales with your business — from initial formulation trials in the lab to full
industrial production:
• Lab & R&D (50 ml – 5 L): NucleoLab and Revtron bench-top mixers let your R&D
team test process parameters, refine formulations, and generate scale-up data
before committing to production equipment.
• Pilot Scale (5 L – 100 L): Mid-range batch and inline systems for process validation
and small production runs. Ideal for clinical batches, customer samples, and market
trials.
• Production Scale (100 L – 5,000 L+): MixPro vacuum homogenizers and Nexus inline
systems handle large commercial volumes. Continuous inline configurations support
unlimited throughput via recirculation or single-pass flow.
All models are designed so that process parameters established at lab scale translate
reliably to production — reducing scale-up risk and accelerating time to market.
Does Prócer offer after-sales support and spare parts?
Yes. Prócer’s relationship with customers extends well beyond equipment delivery. We
provide comprehensive after-sales support to protect your uptime and protect your
investment:
• Installation & Commissioning: On-site or remote installation support with process
verification.
• Operator Training: Hands-on training programmes for your production and
maintenance teams.
• Preventive Maintenance Schedules: Customised PM plans to extend equipment life
and prevent unplanned downtime.
• Genuine Spare Parts Supply: Factory-original rotors, stators, seals, and wear parts.
Non-OEM parts can reduce shear performance and void warranty.
• Technical Troubleshooting: Direct access to Prócer engineers for process or
mechanical issues, minimising production disruption.
• Process Optimisation Support: As your product or volumes evolve, our team helps
re-optimise mixer settings or upgrade equipment.
Reach our engineering support team through the contact page or your dedicated account
manager.
How Do I Select the Right Rotor-Stator Configuration for My Application?
The rotor-stator head geometry has the single largest impact on mixing outcome. Key
selection parameters include:
• Viscosity & shear sensitivity: High-viscosity products or shear-sensitive biologics
require specific head geometries and controlled tip speeds.
• Target droplet or particle size: Fine emulsions (1–5 µm) require tighter tolerances
and higher RPM than coarse dispersions.
• Stator slot design: Square-hole stators suit general emulsification; fine-slot stators
deliver tighter PSDs; round-hole stators are preferred for fibrous or particulatecontaining products.
• CIP/SIP compatibility: Food, pharma, and cosmetic applications require hygienic
design — smooth bores, no dead legs, and materials that withstand cleaning
chemicals.
• Single-stage vs. multi-stage: Multi-stage rotor-stator assemblies deliver progressively
finer particle reduction in a single pass, reducing recirculation time.
Prócer’s engineers size and specify the rotor-stator assembly based on your detailed
process brief. Share your product datasheet and target specifications to receive a
recommendation.
Where is Prócer based and do you supply internationally?
Prócer is the flagship mixing and homogenization brand of Kinemach Engineering and
Machines Pvt Ltd, headquartered in Pune, Maharashtra, India — one of India’s leading
centres for industrial engineering and manufacturing.
Our high shear mixers, inline homogenizers, powder dispersion systems, and complete
process plants are trusted by manufacturers in the food, pharmaceutical, cosmetics, and
chemical industries across India and in export markets. We supply equipment with full
documentation packages for international compliance, and provide remote commissioning
support where required.
Contact our international sales team for freight, lead times, and country-specific compliance
documentation.