Cosmetic & Personal Care Equipment · Lab to Production

Cosmetic & Personal Care Mixing Equipment

Vacuum Emulsifiers • Homogenizers • Lab Mixers

Prócer builds cosmetic manufacturing equipment for the whole journey: lab homogenizers for the formulation bench, vacuum emulsifier mixers for creams and lotions, and inline homogenizers and powder induction for shampoo, body wash and gels. SS316L product contact, GMP / ISO 22716 hygienic design, CIP-ready. Start with what you're making.

What are you making?
Skincare
Hair & Cleansing
Colour & Oral
Lab / R&D

01 · How a Batch Comes Together

One Product, Several Process Stages

A cosmetic batch moves through phase preparation, powder wetting, high shear emulsification or dispersion, then vacuum de-aeration for a smooth, bubble-free product. Each stage is a Prócer machine, click any to explore it.

Your product uses the stages it needs, a serum may need only dispersion and homogenization; a rich cream uses the full emulsify-and-de-aerate sequence. Scroll sideways on mobile.

Not sure which stages your product needs?
Send us the formulation, a process engineer maps the equipment line, free.
02 · Equipment

Cosmetic Vacuum Emulsifier, Mixer & Homogenizer Range

Hygienic rotor-stator machines, vacuum emulsifier mixers, high shear homogenisers, high speed dispersers and powder wet-out systems, with SS316L product contact, crevice-free finishes and CIP-ready sanitary design as standard. Designed, built and exported in-house for GMP / ISO 22716 production.

Emulsification & Mixing

Creams, lotions, serums and emulsified skincare, the core of cosmetic manufacturing.

Vacuum emulsifier mixer

MixPro

A vacuum emulsifier mixer integrating heating, high shear homogenization and vacuum de-aeration in one vessel, for face and body creams, lotions, serums and sunscreens. Vacuum removes air and prevents oxidation of actives, delivering silky, bubble-free emulsions with fine, stable droplets.

Capacity50 L to several hundred L per batch
IndustrySkincare, cosmetics
TypeBatch
View Details
Powder induction

HFD

A powder-liquid induction system for lump-free wetting of Carbopol, xanthan and cellulose gums, pigments and salt directly into the stream, eliminating fish-eyes in gels and dust in dry-powder handling.

CapacityUp to several thousand L/hr
IndustryGels, shampoo, toothpaste
TypeContinuous
View Details
Building a cream or lotion manufacturing plant? MixPro is the vacuum emulsifying mixer at its heart, with wax-phase and water-phase vessels and de-aeration, silky, stable, oxidation-free emulsions in food-grade SS316L.

Homogenization & Dispersion

Inline homogenization for surfactant products, and wet dispersion of pigments and actives.

Inline homogenizer

Nexus

An inline high shear homogenizer for shampoo, body wash, conditioners and lotions, uniform viscosity, clarity and controlled surfactant dilution without forming unpumpable gels, from 4,500 to 120,000 LPH.

Capacity4,500-120,000 LPH
IndustryShampoo, body wash, lotions
TypeContinuous
View Details
Wet dispersion

Microcut

Wet dispersion and deagglomeration of pigments, mineral fillers and actives into a uniform, non-grainy dispersion, single-pass centrifugal shear for foundation, colour cosmetics and mineral sunscreens.

CapacityPilot to full production scale
IndustryFoundation, colour cosmetics
TypeBatch or inline
View Details
For shampoo, liquid soap and body wash, HFD induction disperses surfactants and salt while Nexus homogenizes to uniform viscosity, the core of a liquid soap / shampoo manufacturing plant.
03 · The Technology

Rotor-Stator High Shear Mixing, Explained

Every Prócer machine, batch or inline, lab or production, is built around the same rotor-stator high shear principle. Understanding it makes equipment selection straightforward.

01

Intake

A high-speed rotor turning inside a fixed stator creates powerful suction, drawing liquids and solids into the workhead, the same self-pumping action that lets an inline high shear mixer feed itself without an auxiliary pump.

02

Shear

Centrifugal force drives material into the precision gap between rotor and stator, where intense mechanical and hydraulic shear mill particles and droplets to a smaller, uniform size, the core of emulsification, dispersion and deagglomeration.

03

Expel & recirculate

Material is forced out through the stator perforations at high velocity as fresh material is drawn in. In single-pass or recirculation mode, this progressively reduces particle size to the target specification.

Batch vs inline, high shear vs high speed disperser. A batch high shear mixer works inside a vessel; an inline high shear homogenizer processes continuously in a pipeline and pumps as it mixes. Both differ from a simple high-speed disperser (a sawtooth blade for lower-shear dispersion) by the close rotor-stator tolerance that delivers far finer, more uniform results. Interchangeable workheads let one Prócer machine emulsify, homogenize, disperse, deagglomerate and wet-out powders, from a first serum batch to a full cream, lotion or shampoo production line. As a rotor-stator equipment manufacturer, exporter and supplier, Prócer builds this rotor stator technology across the full range, from a benchtop industrial mixer to full production-scale industrial mixing.

04 · Lab & R&D Mixers, Where Formulation Begins

Laboratory High Shear Mixers & Homogenizers

Every cosmetic brand starts at the formulation bench, and cosmetic R&D is a market of its own. Formulation chemists, indie beauty brands, contract labs and university cosmetic-science departments need lab homogenizers that deliver industrial-grade rotor-stator shear at millilitre-to-litre volumes, so a serum perfected in a beaker scales to production without a technology change. Prócer builds two.

Batch · Bench-top

Revtron

Batch high shear homogenizer for the lab

A benchtop batch homogenizer for developing creams, lotions, serums and gels with precise, repeatable high shear and variable speed control.

  • Millilitre-to-litre batch volumes
  • Interchangeable workheads for emulsifying & dispersing
  • Variable speed with reproducible, recordable settings
  • Same shear principle as Prócer production machines
Inline · Continuous

NucleoLab

Lab inline high shear homogenizer

A lab-scale inline homogenizer at up to 24,000 rpm, for continuous small-batch processing, recirculation studies and predicting inline production performance.

  • Continuous inline processing at lab scale
  • Up to 24,000 rpm for fine emulsions & dispersions
  • Recirculation for progressive particle size reduction
  • Predicts Nexus inline production behaviour
Cosmetic R&DIndie & startup beauty brandsContract formulation labs QC & stability testingCosmetic science departmentsPilot batches
Not sure which suits your workflow? Tell us your samples and volumes, we'll advise.
05 · Machine Selector

Which Machine Do I Need?

Pick a machine to see what it does, which products it's best for, and what it pairs with, or expand the full product-to-machine table below.

Explore machine →
View the full product-to-machine table
Equipment selection by product, ● primary machine, ○ supporting machine
You're making…MixProHFDNexusMicrocut
Creams & moisturizers
Lotions & sunscreens
Serums & essences
Gels & hydrogels
Shampoo & body wash
Liquid & hand soap
Toothpaste
Lipstick & balms
Foundation & colour cosmetics
Primary machine Supporting machine
Found your product? Get it priced.
Tell us the product, batch size and scale, we'll respond with configuration and commercial offer.
06 · Complete Plants

Manufacturing Plants We Equip

Prócer mixing and homogenization equipment forms the process heart of complete cosmetic and personal care manufacturing plants, integrated with phase vessels, storage and transfer systems for turnkey production lines.

Cream & Lotion Manufacturing Plant

CreamsLotionsSerumsSunscreens

Vacuum emulsifier mixer at the core, with wax-phase and water-phase vessels, powder induction and de-aeration, a complete cream and lotion manufacturing plant for skincare.

Discuss your cream plant →

Shampoo & Liquid Soap Plant

ShampooBody washLiquid soapFace wash

Surfactant dispersion, powder induction and inline homogenization, a shampoo and liquid soap production line for hair and cleansing products, clear and uniform batch to batch.

Discuss your shampoo plant →

Toothpaste & Gel Plant

ToothpasteDental gelsHydrogelsSanitizer gels

Powder induction of abrasives and gums into vacuum mixing, a toothpaste and gel manufacturing plant for smooth, air-free dental and topical gels.

Discuss your gel plant →
Planning a complete manufacturing plant?
Share your product, batch size and utilities, we'll scope the turnkey line.
07 · Why Prócer

Hygienic Engineering, Built for Cosmetic Duty

Every Prócer system is engineered to deliver consistent, hygienic performance in cosmetic and personal care manufacturing environments. From vacuum emulsification and powder induction to homogenization and wet dispersion, our equipment is built for precision, crevice-free cleanability and long-term reliability. Each solution is customized to meet your specific formulation and batch size, helping improve efficiency, product consistency, and scalable production from laboratory development to full-scale manufacturing.

SS316L product contact, standard GMP / ISO 22716 hygienic design CIP-ready across the range Vacuum de-aeration Lab to production, same shear

Where We Supply Cosmetic Equipment

A cosmetic and personal care machinery manufacturer and exporter headquartered in Pune, India, Prócer supplies and supports industrial mixing equipment, high shear mixers and homogenisers across Indian manufacturing hubs including Mumbai, Delhi NCR, Ahmedabad, Bangalore, Baddi and Hyderabad, and exports as a cosmetic equipment supplier to Dubai and the UAE, Saudi Arabia, Malaysia, Singapore, the US, UK and Canada.

Markets served
India · USA · UK · Canada · UAE · Saudi Arabia · Malaysia · Singapore
Hygiene
GMP / ISO 22716, CIP-ready
Scale
Lab → pilot → production, same shear
Built by
Kinemach Engineering & Machines Pvt. Ltd.
08 · FAQ

Frequently Asked Questions

What is a vacuum emulsifier mixer used for in cosmetics?
A vacuum emulsifier mixer combines heating, high shear homogenization and vacuum de-aeration in one vessel to produce creams, lotions, serums, gels and other emulsions. Operating under vacuum removes entrapped air, prevents oxidation of active ingredients and delivers a smooth, bubble-free product with fine, stable emulsion droplets, the standard machine for skincare cream and lotion manufacturing.
Which equipment is used to manufacture shampoo and body wash?
Shampoo, body wash and liquid soap are surfactant-based products made by controlled dispersion of SLES and other surfactants with powder induction of thickeners and salt, then homogenization for uniform viscosity and clarity. Prócer HFD powder induction and Nexus inline homogenizer handle this without forming unpumpable surfactant gels.
Does Prócer make laboratory mixers for cosmetic R&D?
Yes. Prócer builds the Revtron batch lab high shear homogenizer and the NucleoLab inline lab homogenizer for cosmetic and personal care formulation development, sample preparation and small-batch production. Both deliver production-grade rotor-stator shear at millilitre-to-litre volumes so formulations scale predictably to production.
Is Prócer cosmetic equipment GMP and ISO 22716 compliant?
Yes. Prócer cosmetic mixing equipment is built with SS316L product-contact surfaces, crevice-free hygienic finishes and CIP-ready design to support GMP and ISO 22716 (cosmetic GMP) compliant manufacturing.
Can Prócer supply complete cosmetic and personal care manufacturing plants?
Yes. Prócer supplies the core mixing and homogenization equipment integrated into complete cream and lotion manufacturing plants, shampoo and liquid soap production lines, and toothpaste plants, with phase vessels, storage tanks and transfer systems for turnkey production.
Is Prócer a cosmetic manufacturing equipment manufacturer in India?
Yes. Prócer is a cosmetic and personal care mixing equipment manufacturer headquartered in Khed, Pune, Maharashtra, supplying equipment across India, including Mumbai, Delhi NCR, Ahmedabad, Bangalore and Baddi, and exporting to Dubai and the UAE, Saudi Arabia, Malaysia, Singapore, the US, UK and Canada.

Talk To A Process Engineer

Formulating a new product, upgrading an existing line, or ready to quote a spec, tell us where you're at and a process engineer responds within one working day with the right equipment and configuration.