Procer Microcut Precision Particle Size Reduction
Procer Microcut delivers thousands of particle size reduction solutions for food processors across India and the world.
Procer Microcut Precision Particle Size Reduction
Procer Microcut delivers thousands of particle size reduction
solutions for food processors across India and the world.
The Procer Microcut
Technology Centrifugal Precision Cutting
Procer Microcut uses high-speed centrifugal force instead of crushing or grinding. The impeller spins the product, pushes it outward against precision cutting heads, and delivers clean shear in one continuous pass.
No heat. No friction.
Consistent results
every time.
KEY ADVANTAGES
Single Pass micro fine reduction
High throughput
Interchangeable rotor-stator heads
Sanitary Design stainless steel
CIP compatible
Compact footprint
Energy efficient
Art of Fine cutting -
Engineered for
Excellence
How Procer Microcut
How
Procer
Microcut
Works
FINE
CUTTING HEAD
COARSE
CUTTING HEAD
Finecut
Overview
Coarsecut
Overview
How Procer Microcut
How
Procer
Microcut
Works
LIQUID FINISH MASTER
Continuous.
Clean.
Reliable.
Continuous.
Clean.
Reliable.
KEY FEATURES
6" Microcut head with matching impeller
One-pass emulsification
Stainless steel sanitary design
Food grade Carbide blades
Easy cleanup & continuous run
TECHNICAL SPECIFICATIONS & APPLICATIONS
Microcut Head
6″ (152.4 mm)
diameter – coarse
to fine emulsions.
Cutting Overview
Raw Product → Impeller
(high-speed spin) →
Microcut Head → Microcut
Blades → Finished Emulsion
Proven Cuts
Procer Microcut
Model 1700
VERSATILE SIZE REDUCTION
Sealed. Sanitary. Flexible.
KEY FEATURES
Max Input
TECHNICAL SPECIFICATIONS & APPLICATIONS
Proven Cuts
Procer Microcut
Model 3000
HIGH MOISTURE HERO
Fast cleaning.
Continuous run.
Simple maintenance.
KEY FEATURES
TECHNICAL SPECIFICATIONS & APPLICATIONS
Procer Microcut®
Slant Series
COMPACT POWER FOR EVERY SCALE
Procer Microcut Slant Series (Models 3600 & 3640) delivers reliable performance from small volume to high-capacity production. Compact gravity-fed design with powerful motors and interchangeable heads.
Perfect as pre-cutter for Model 1500/1700 or as standalone processor.
KEY FEATURES
TECHNICAL SPECIFICATIONS & APPLICATIONS
Cutting Head
6″ (152.4 mm) diameter Cutting Heads with variety of impellers for coarse to fine reductions.
Proven Cuts
Frequently Asked Questions
What is the Procer MicroCut and what is it used for?
The MicroCut is Procer’s precision particle size reduction machine for wet milling, deagglomeration, and fine grinding. It is used to achieve tight particle size distribution in food pastes, pharmaceutical APIs and suspensions, pigment dispersions, and specialty chemical products.
How does the MicroCut achieve fine particle size reduction?
The MicroCut uses a high-speed rotor and precision-matched stator to apply controlled mechanical shear to particles suspended in a liquid medium. The gap between rotor and stator is adjustable, allowing operators to dial in the required particle fineness for each product.
What is the difference between MicroCut and a standard high shear mixer?
A standard high shear mixer emulsifies and disperses by reducing droplet size in liquids. The MicroCut is specifically engineered for solid particle size reduction in a wet medium: breaking down agglomerates, grinding soft solids, and achieving micron-range particle sizes that a standard mixer cannot reach.
What industries use the MicroCut?
MicroCut is used in pharmaceuticals (API particle size reduction, suspension manufacturing), food processing (chilli paste, tomato paste, nut butters, spice pastes), cosmetics (pigment dispersion, sunscreen particle reduction), and chemical manufacturing (pigments, coatings, specialty dispersions).
Is the MicroCut a batch or inline system?
MicroCut is available in both batch and inline configurations. The batch version processes a fixed vessel of material. The inline version continuously processes product flowing through the machine, making it suitable for integration into existing production lines.
What particle sizes can the MicroCut achieve?
MicroCut can achieve particle sizes down to the low micron range depending on the material hardness, feed concentration, and number of passes through the machine. For exact particle size targets, share your material and specification with Procer’s engineering team for a feasibility assessment.
Can MicroCut replace a colloid mill or bead mill?
For many applications including food pastes, pigment dispersions, and pharma suspensions, MicroCut can replace or outperform a colloid mill at lower maintenance cost and simpler operation. For very hard materials requiring sub-micron results, a bead mill may still be preferred.
How do I specify the right MicroCut configuration for my product?
Share your material type, starting particle size, target particle size, batch volume or flow rate, and viscosity with Procer’s team. We will recommend the right rotor-stator configuration, gap setting, and system size. Use the contact form on this page to reach us.